Choosing the Right Injection Mold Manufacturing Company: The Main Factors to Consider
Injection molds and tooling are not all created equal. From mold design to material choice to the manufacturing processes we employ, the quality and longevity of any mold can vary significantly.
Extensive Mold Manufacturing Experience Is Crucial
It takes a wealth of experience in manufacturing injection molds for many different product applications in order to truly optimize your tooling for your specific production needs. We have to consider the product design, geometrical complexity and tolerances, the choice of plastic material, as well as the volume requirements, etc. – to name only a few of the crucial considerations.
Balancing Tooling Costs with End Product Quality Requirements
It’s also important to keep in mind that the highest quality, highest precision mold tooling isn’t necessarily the answer. We have to carefully balance mold quality with manufacturing cost to keep your project economical. For example, we might use lower-strength steel and aluminum materials to save you money on prototype molds that have a short expected service life. On the other hand, we might use premium hardened tool steel materials and higher-precision CNC machining processes for production molds for complex parts.
That’s why the injection mold manufacturing experience we offer at Polyshot Corporation is invaluable to customers in the market for custom tooling. Backed by more than 35 years of innovation and experience, we help injection molding companies worldwide maintain the quality, cost-effectiveness, and sustainability of their operations.
The Main Factors to Consider in Choosing Injection Mold Tooling:
Industry Experience
Choose a mold manufacturer backed by a proven track record in your specific industry. Experienced manufacturers are more likely to understand your product’s unique requirements, market expectations, and common production issues. At Polyshot, our experience encompasses:
- Automotive part injection molding
- Caps, closures, and container solutions
- Electronics components
- Injection molded medical devices
- Various consumer goods and household products
Quality Control and Testing
Obviously, the quality of your end products is largely determined by the quality of the injection mold tooling that you employ. Meticulous quality control is critical throughout the mold manufacturing process to ensure the tooling meets your expectations.
Any manufacturing error or quality issue will be multiplied into hundreds or potentially thousands of products. Detailed testing procedures to assure quality are integrated into the tooling process to identify and eliminate such issues before they reach your production process. At Polyshot, that means:
- 100% electrical testing of all systems
- Dimensional verification in cold and hot states
- Proprietary vacuum brazing process
- Highly detailed quality control procedures
- Pre-delivery testing protocol
American Manufacturing Quality, Customer Service, and Communication
Based out of West Henrietta, New York, Polyshot engineers injection mold tooling with superior American craftsmanship. Our company also takes pride in responsive customer service and close collaboration. We work closely with your product team to refine and optimize your custom molds in terms of both cost and quality. Our overseas and nearshore competitors simply can’t compete with Polyshot’s dedication to our customers.
Quality Injection Molding Solutions Since 1989
Polyshot Corporation specializes in the development of advanced hot runner systems to injection molding companies worldwide. Backed by more than 35 years of innovation and experience, our company continues to help our customers remain at the cutting edge of industry.